ELECTRIC SEPARATOR WITH DAMPING ASMEL-100

stops one or more accumulated workpiece carriers on a defined
workpiece carrier stop surface

EXECUTION AND WEIGHT

Device design: Basic housing made of hard anodized aluminum and stop plate made of hardened steel.
Air damping system, adjustable with throttle screw.
Weights of the devices:
ASMEL-100-DW-D09-G5: 0,99 kg

CYCLE TIMES

Time to lower down: 0,3 s
Time to move up: 0,2 s
Minimum cycle time: 3 s

FUNCTION

The electrical separator ASMEL is a separator with damping. If a workpiece carrier strikes against the stop plate of the separator, the air chamber is compressed and the compressed air
escapes through the opening gap of the adjusting screw. Thus, the workpiece carrier is gently damped to a stop. The damping is with air and can be finely adjusted via a throttle screw.
If the workpiece pallet will be damped, the stop plate will be pushed in. The stop plate will stay in this position. There are no forces that would try to move the stop plate even the workpiece carrier is not pushing against the stop plate. The extension of the stop takes place during lowering and moving up the stop plate. The lowering and rising movement of the separator, as well as the extension of the stop plate is controlled by an internal mechanism. An integrated stepper motor performs the movements necessary for these functions.

POWER SUPPLY

24 Volt ± 15%, with reverse polarity protection. If the voltage is higher or lower, the Power LED starts flashing in 0.25 second intervals. No more commands are executed. If the voltage range is between 20,4 V and 27,6 V again, then the Power LED is permanently on. The separator is then ready for use again.

POWER CONSUMPTION

Residual current: 0,1 A
Peak current ASMEL-100 / Actuator: 1,4 A
Peak current Sensor: 0,3 A
The current consumption of the separator takes place via the supply voltage of the actuator-connection (pin 4) and pin 1 of the sensor connection for the voltage supply of the sensors.

INPUT

Switching logic: PNP
Switching level: High-Level > 19 V          Low-Level < 8 V

OUTPUTS

Switching logic: PNP
High-Level = supply voltage – 1,2 V ( approx. 19,2 V … 26,4 V)
Low-Level < 1 V
Short circuit protection: No
Max. output current per switching output: 30 mA

TEMPERATURE RANGE

Temperature range: + 5°C up to + 60°C (without accessories)

Datasheet / Operating manual – PDF
Step-file –> Downloadable below at the variants

Overview of the accessories for ASMEL – PDF

75000021
Fastening set B with short guide sleeves

75000020
Fastening set A with long guide sleeves

15010036
Fastening set with long guide sleeves

15010003
Plug connector, angled, 3-pole, M12x1, cable length 5 m

Operating rangev = (m/min)69121518243036
ASMEL-100Mass WT (kg)3 - 1003 - 703 - 603 - 553 - 503 - 453 - 303 - 20

The values, given in the table above for the permissible total weight of the accumulated workpiece carriers (WT) and the permissible conveying speed, apply with a belt friction of µ=0,07 between workpiece carrier and conveyor band and with the use of an ASUTEC standard stop. To select the suitable separator, we recommend the use of our online product finder.
The specified weight range is composed of the minimum workpiece carrier weight mmin and the maximum workpiece carrier weight mmax.
Minimum propulsive force: The minimum propulsive force can be calculated using the formula FRmin = m/min · g · µ.
For the ASMEL-100 -> FRmin = 2,1 N. This minimum propulsive force must not be less than this, in order to ensure that the stop can be pushed by the WT into its damped (retracted) position.
Maximum propulsive force: This maximum propulsive force may not be exceeded in order to ensure a sufficient damping effect and thus the separator has sufficient force for lowering. For the ASMEL-100 -> FRmax = 68,7 N
Adjustment of damping: The adjustment of the damping effect can be regulated within a certain range. As an experience value can be stated that when the damping is adjusted to a certain weight, other weights in a range of ± 50% can be damped properly with this setting.
For example: Damping optimally adjusted to 50 kg mass to be dampened -> Damping of masses from 25 kg to 75 kg well possible. At lower masses, the damping end position is reached late or not at all. At higher masses, the damping is not strong enough and the speed of the workpiece carrier at the damping end position is still too high and the workpiece carrier will be abruptly stopped.

Too many different variations - Find the suitable electric stopper!

ASMEL-100-DW-D09-G5

Electrically controlled separator with air damping
For workpiece carrier loads from 3 kg up to 100 kg
Double acting function, 9 mm lowering stroke
Connection G5: A 5-pin connector M12x1 for actuators and sensors
Step-file

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    ADDITIONAL VARIANTS ON REQUEST: +49 (0)7022-2791-0

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    From 01.01.2022 you will find us at the following address:

    Asutec GmbH
    Großer Forst 9
    72622 Nürtingen
    Tel. +49 (0)7022 / 2791 – 0